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A video by DIY with Andrew shows how to turn one wooden pallet into a lounge-style patio chair using basic tools and reclaimed boards. A follow-up video supplies exact measurements after viewers asked for more detail; costs, durability and safety depend on the materials and construction.
A DIY with Andrew video shows a patio lounge chair assembled from wood reclaimed from one old pallet, while a follow-up video provides exact measurements after viewers asked for more build details. The project offers a way to reuse pallet boards for outdoor seating, though the source does not establish that the chair will be free or suitable for every pallet and setting.
The build shown in the video involves taking apart a pallet, removing nails, sanding the boards, cutting them to size and fastening the pieces together with screws. The tools listed by Hunker include a pry bar and hammer, sander, tape measure, jigsaw and drill. The article says the project takes time but describes it as requiring only a few tools.
In the chair design described by Hunker, four slats form the seat and three form the backrest. The builder cuts notches in the seat slats to fit around the armrests and uses angled back supports. Hunker says the video appears to show a recline of about 15 degrees, but presents that estimate cautiously; it suggests a 10-to-15-degree angle for a lounge chair.
The original video did not spell out every measurement. Hunker reports that commenters sought more detail and that a second YouTube video gives exact measurements for the pieces. The article advises viewers to note those dimensions before starting, rather than relying on the faster demonstration alone.
A Low-Cost Route to Outdoor Seating
For people seeking extra patio seating, the project offers a possible use for discarded pallet wood instead of buying finished chairs. Hunker says the main outlay could be limited to screws and sandpaper if a builder already owns the tools and can source suitable pallets at no cost. That is a conditional estimate, not a guaranteed total: the article does not provide a budget, and materials, tools, finishing products or replacement boards may add expense.
The demonstration also shows how online project instructions can change after audience feedback. Viewers reportedly asked for measurements, and the creator followed up with a more detailed video. That addition matters because chair dimensions and angled supports affect both fit and usability; the initial video alone may not provide enough information to reproduce the build accurately.
There are practical limits. Reclaimed wood may be damaged or unsuitable, and a chair intended for outdoor use needs a finish that can withstand moisture and sun. The source recommends protecting the wood, but does not report independent testing of the finished chair’s strength, weather resistance or long-term performance.
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From Pallet Boards to Chair
Hunker’s report presents the chair as one project in a broader effort to reuse old pallets, and says the creator appears to have a pile of pallets that could support a set of chairs. It does not confirm how many chairs he built or whether a complete set was finished. The headline’s emphasis on charm and fit is descriptive rather than a measured assessment.
The build’s key steps are disassembly, sanding, measuring, cutting and assembly. Hunker notes that pallet boards are relatively thin and can split, and says the video shows the builder pre-drilling screw holes before fastening the pieces. It also says the video does not show paint or stain, so the final appearance and finish are not documented in the report.
For weather protection, Hunker suggests either a topcoat that needs periodic reapplication or a penetrating marine-grade wood sealer. The article says to reapply the latter when water no longer beads on the chair’s surface. These are the report’s recommendations; it does not compare products or specify a particular maintenance schedule for all climates.
“The article says the project is “not a quick DIY” but is “not demanding” and requires only a few tools.”
— Hunker, describing the project
Costs, Wood Condition and Durability
The source does not provide the chair’s full dimensions in the article text, its total build time, a verified cost or a test of how much weight it can support. Although Hunker says the follow-up video contains measurements, readers would need to consult that video for the exact specifications.
It is also unclear where the pallets came from, how they were treated or whether each one is safe and sound enough for furniture. The report does not identify a specific pallet or give inspection criteria. Builders should check the wood’s condition and suitability rather than assuming any discarded pallet can be used.
The finished chair’s weather resistance and lifespan have not been documented. Hunker recommends a protective sealer or topcoat, but the source does not say whether Andrew applied one or show how the chair performed outdoors over time. The article’s suggestion that the project could be nearly free depends on access to free pallets and tools already on hand.
Check Measurements Before Building
The next step for anyone considering the project is to review the follow-up measurements video alongside the original demonstration, then confirm that the available boards are usable and that the chosen dimensions suit the intended users. Hunker recommends pre-drilling to reduce the chance of thin boards splitting and applying a finish suited to outdoor exposure.
The report gives no date for a further update and does not announce additional plans from the creator. Questions about the chair’s final cost, finish, strength and long-term performance remain open in the available source material.
Key Questions
How many pallets does the chair use?
The video is described as building a chair from one old pallet. The report does not confirm how many pallets would be needed for a larger set.
What tools are needed?
Hunker lists a pry bar and hammer, a sander, tape measure, jigsaw and drill. The build also uses wood screws; the article mentions two-inch screws as a likely purchase if they are not already available.
Where can I find the chair’s measurements?
Hunker says a second DIY with Andrew video gives exact measurements after viewers asked for more detail. The article itself does not list those dimensions.
Does the report confirm the chairs are free?
No. Hunker says costs could be very low if the builder already has the tools and obtains pallets for free. Screws, sandpaper and a protective finish may still cost money, and the source provides no verified total.
Does the chair need a weatherproof finish?
Hunker recommends protecting pallet wood for outdoor use and discusses topcoats and penetrating marine-grade sealer. The report does not confirm which finish, if any, was applied to the chair shown.
Source: hunker.com
